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3. Surfboard Shaping Foam Blanks


Greenlight Surf Supply manufactures Engineered EPS Foam Surfboard Blanks in house and per order to allow for optimal customization which reduces your cost, effort, and dust created in your workspace. It's the smartest way to shape...

We offer two ways to order your EPS Surfboard Blanks:

1. Design Your Own Custom Blank:

Design your blank in AKUShaper Software and we'll precisely cut your design's outline, foil, and rocker. All you have to do is shape the rails and bottom contours! This is an excellent way to copy any popular model surfboard from a big brand without spending big bucks and actually produce a stronger, more durable board with Greenlight materials. (FYI - big surfboard brands like to make "disposable" surfboards so you break them and have to buy more. We don't think that's too cool...)

or

2. Order a Stock Blank Size

You can order a stock Engineered EPS foam blank from one of our "Series Blank" models and choose your thickness so you don't have to use a power planer and make a ton of dust like the old way of board building.  You still cut your outline template by hand and shape the board normally (if you want to keep along the traditional ways but making it easier and less dusty).

We recommend ordering your EPS Foam surfboard blank 1/8" - 1/4" thicker than your final shape to allow room for concaves and rolling the deck into the rail.

Greenlight is also the East Coast distributor for US BLANKS

We stock Blue Density (Medium) in 25 different surfboard blank shapes and sizes.

  • Sold out

    US Blanks 59P

    Original price $ 115.89 - Original price $ 115.89
    Original price
    $ 115.89
    $ 115.89 - $ 115.89
    Current price $ 115.89

    US Blanks 5'9"P PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...

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  • US Blanks 60P surf board blank - how to shape a surfboard
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    US Blanks 60P

    Original price $ 115.23 - Original price $ 115.23
    Original price
    $ 115.23
    $ 115.23 - $ 115.23
    Current price $ 115.23

    US Blanks 6'0"P PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...

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  • US Blanks 60R Surfboard blank - how to shape a surfboard

    US Blanks 60R

    Original price $ 123.15 - Original price $ 123.15
    Original price
    $ 123.15
    $ 123.15 - $ 123.15
    Current price $ 123.15

    US Blanks 6'0"R PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...

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  • US Blanks 62A Surfboard Blank - Surfboard shaping

    US Blanks 62A

    Original price $ 129.68 - Original price $ 129.68
    Original price
    $ 129.68
    $ 129.68 - $ 129.68
    Current price $ 129.68

    US Blanks 6'2"A PU Foam Fish Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via freight tru...

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  • Sold out

    US BLANKS 63RP Surfboard Shaping Blank

    Original price $ 125.94 - Original price $ 125.94
    Original price
    $ 125.94
    $ 125.94 - $ 125.94
    Current price $ 125.94

    US Blanks 6'3"RP PU foam Click the image below to view full size NOTE: US BLANKS must ship via freight truck. We can ship 8-12 blanks for...

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  • US Blanks 64EA Surfboard Blank - Surfboard Shaping Supplies

    US Blanks 64EA

    Original price $ 121.18 - Original price $ 121.18
    Original price
    $ 121.18
    $ 121.18 - $ 121.18
    Current price $ 121.18

    US Blanks 6'4"EA PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...

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  • Sold out

    US Blanks 64MB

    Original price $ 123.81 - Original price $ 123.81
    Original price
    $ 123.81
    $ 123.81 - $ 123.81
    Current price $ 123.81

    US Blanks 6'4"MB PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via f...

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  • US Blanks 65A Surfboard Blank

    US Blanks 65A

    Original price $ 129.49 - Original price $ 129.49
    Original price
    $ 129.49
    $ 129.49 - $ 129.49
    Current price $ 129.49

    US Blanks 6'5"A PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via freigh...

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  • US Blanks 65R Surfboard Blanks

    US Blanks 65R

    Original price $ 128.98 - Original price $ 128.98
    Original price
    $ 128.98
    $ 128.98 - $ 128.98
    Current price $ 128.98

    US Blanks 6'5"R PU Foam Shortboard Blank NOTE: US BLANKS must ship via freight truck. We can ship 8-12 blanks for the same shipping cost as o...

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  • US Blanks 66EA Surfboard Blank
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    US Blanks 66EA

    Original price $ 125.88 - Original price $ 125.88
    Original price
    $ 125.88
    $ 125.88 - $ 125.88
    Current price $ 125.88

    US Blanks 6'6"EA PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...

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  • US Blanks 68RP Surfboard Blank

    US Blanks 68RP

    Original price $ 139.83 - Original price $ 139.83
    Original price
    $ 139.83
    $ 139.83 - $ 139.83
    Current price $ 139.83

    US Blanks 6'8" RP PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fr...

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  • US Blanks 69R Surfboard Blank

    US Blanks 69R

    Original price $ 142.81 - Original price $ 142.81
    Original price
    $ 142.81
    $ 142.81 - $ 142.81
    Current price $ 142.81

    US Blanks 6'9"R PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...

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  • US Blanks 610A surf board blank - how to shape a surfboard
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    US Blanks 610A

    Original price $ 140.80 - Original price $ 140.80
    Original price
    $ 140.80
    $ 140.80 - $ 140.80
    Current price $ 140.80

    US Blanks 6'10"A PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...

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  • US Blanks 71EA Surfboard Blank

    US Blanks 71EA

    Original price $ 145.19 - Original price $ 145.19
    Original price
    $ 145.19
    $ 145.19 - $ 145.19
    Current price $ 145.19

    US Blanks 7'1"EA PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via frei...

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  • US Blanks 73A Surfboard Blank

    US Blanks 73A

    Original price $ 155.38 - Original price $ 155.38
    Original price
    $ 155.38
    $ 155.38 - $ 155.38
    Current price $ 155.38

    US Blanks 7'3"A PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via freigh...

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  • US Blanks 74SP Surfboard Blank
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    US Blanks 74SP

    Original price $ 154.95 - Original price $ 154.95
    Original price
    $ 154.95
    $ 154.95 - $ 154.95
    Current price $ 154.95

    US Blanks 7'4"SP PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...

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  • US Blanks 76EA Surfboard Blank

    US Blanks 76EA

    Original price $ 152.36 - Original price $ 152.36
    Original price
    $ 152.36
    $ 152.36 - $ 152.36
    Current price $ 152.36

    US Blanks 7'6"EA PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fre...

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  • US Blanks 710SP Surfboard Blank

    US Blanks 710SP

    Original price $ 164.69 - Original price $ 164.69
    Original price
    $ 164.69
    $ 164.69 - $ 164.69
    Current price $ 164.69

    US Blanks 7'10SP PU Foam Shortboard Blank Click the image below to download the full size PDF catalog page Email us for a custom freight qu...

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  • US Blanks 80H

    Original price $ 162.80 - Original price $ 162.80
    Original price
    $ 162.80
    $ 162.80 - $ 162.80
    Current price $ 162.80

    US Blanks 8'0"H PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via freig...

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  • US Blanks 83H Surfboard Blank

    US Blanks 83H

    Original price $ 165.97 - Original price $ 165.97
    Original price
    $ 165.97
    $ 165.97 - $ 165.97
    Current price $ 165.97

    US Blanks 8'3"H PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via freig...

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  • US Blanks 84SP Surfboard Blank

    US Blanks 84SP

    Original price $ 167.45 - Original price $ 167.45
    Original price
    $ 167.45
    $ 167.45 - $ 167.45
    Current price $ 167.45

    US Blanks 8'4" SP PU Foam Surfboard Blank Click the image below to download the full size PDF catalog page NOTE: US BLANKS must ship via fr...

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  • US Blanks 89Y Surfboard Blank
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    US Blanks 89Y

    Original price $ 179.29 - Original price $ 179.29
    Original price
    $ 179.29
    $ 179.29 - $ 179.29
    Current price $ 179.29

    US Blanks 8'9"Y with 1/4" Basswood Stringer PU Foam Longboard Blank Click the image below to download the full size PDF catalog page NOTE: ...

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  • US Blanks 93Y Surfboard Blank

    US Blanks 93Y

    Original price $ 179.83 - Original price $ 179.83
    Original price
    $ 179.83
    $ 179.83 - $ 179.83
    Current price $ 179.83

    US Blanks 9'3"Y with 1/4" Basswood Stringer PU Foam Longboard Blank Click the image below to download the full size PDF catalog page NOTE: U...

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  • US Blanks 94B Surfboard Blank

    US Blanks 94B

    Original price $ 179.14 - Original price $ 179.14
    Original price
    $ 179.14
    $ 179.14 - $ 179.14
    Current price $ 179.14

    US Blanks 9'4"B with 1/4" Basswood Stringer PU Foam Longboard Blank Click the image below to download the full size PDF catalog page NOTE: U...

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